TECHNOLOGY
- About Us
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Technology
ZarifMosavar stands as a pioneer technology leader in the flooring and industrial coating sector across the Middle East, built upon nearly five decades of deep expertise in advanced flooring engineering and textile innovation.
Our capabilities cover a comprehensive spectrum, transforming concepts into high-performance realities, from tufted carpets to advanced industrial coatings. We achieve unparalleled depth, durability, and structural consistency by integrating the industry’s most sophisticated techniques, including Chromojet printing, digital printing, thermal embossing, and complex surface finishing.
What sets us apart is our complete, end-to-end control over the entire production chain from raw fiber extrusion to final finishing. This mastery allows us to guarantee elite performance standards, such as advanced waterproofing, superior thermal resistance, and unmatched colorfastness, ensuring quality from the very first material stage to the final installation.
Leveraging this profound technical knowledge, we provide holistic solutions for the entire scope of your needs offering specialized flooring systems built for extreme abrasion, chemical resistance, and demanding industrial environments. We guarantee that our products deliver both the exquisite visual aesthetic and the unmatched mechanical strength required for your most ambitious commercial, civil, and industrial projects.
Fiber Production
ZarifMosavar operates integrated fiber manufacturing lines producing fibers for nonwoven and tufted carpets.
Fiber Types
- Polyester (PET)
- Polyamide (PA)
- Polypropylene (PP)
Technical Range
- Denier range: 1.5 – 20 +
- Custom cross-sections and filament geometry
- Controlled crimp and elongation properties
Capabilities
- Virgin and recycled raw materials
- In-house pigment and masterbatch formulation
- Controlled blending and color consistency
Applications
- Needle-punched carpets
- Tufted carpets
- Technical and industrial textiles
Integrated Yarn Manufacturing Platform
ZarifMosavar operates a fully integrated, high-capacity yarn manufacturing system covering polymer processing, spinning, texturing, and finishing ensuring complete control from raw material to finished yarn.
Polymer & Material Capability
- Supported polymer systems include:
- Polypropylene (PP)
- Polyamide (PA6 / PA66)
- Polyester (PET)
- Hybrid polymer blends
This flexibility allows optimization of yarn performance for durability, softness, elasticity, and cost efficiency.
Web Production (Blending + Carding)
ZarifMosavar operates integrated web production lines equipped with advanced fiber blending and carding technology, designed to transform staple fibers into uniform, high-quality nonwoven webs for further bonding, needle punching, lamination, and finishing processes.
Key Capabilities:
- Advanced fiber blending system for precise mixing of multiple fiber types and additives
- High-performance carding technology for fiber opening, individualization, and web formation
- Ability to process a wide range of staple fibers including virgin and recycled materials
- Control of fiber denier, length, color, and functional composition
- Production of uniform nonwoven webs with controlled weight and thickness
Advantages:
- High uniformity and consistency in final nonwoven structure
- Enhanced mechanical properties including strength and resilience
- Tailored material performance based on application requirements
- Improved softness, stability, and surface quality
- Flexible production for diverse industrial applications
- Optimized permeability, insulation, and abrasion resistance
- Suitable for high-performance technical textile applications
Needle Punching
ZarifMosavar is a pioneer in needle-punched carpet production, combining mechanical precision with fiber science.
Core Features
- Multi-layer needle punching
- Advanced needle geometry
- High-density fiber entanglement
Applications
- Exhibition flooring
- Automotive and commercial carpets
- Architectural floor coverings
Calendering & Singeing Technology
Zariftex enhances the functional performance and visual quality of technical nonwoven materials through controlled calendering and singeing processes. These surface-treatment technologies are designed to optimize the fabric structure, improve consistency, and prepare the material for demanding downstream applications.
Key Capabilities:
- Controlled pressure and thermal calendering using engineered roller systems
- Adjustable process parameters including pressure, temperature, roller configuration, and line speed
- Capability to modify surface structure and internal web density
- Precise control of fabric thickness and weight uniformity
- Ability to optimize air permeability and functional performance
Advantages:
- Improved surface smoothness and uniform appearance
- Enhanced dimensional stability and structural integrity
- Increased density and mechanical performance
- Better abrasion resistance and durability
- Reduced fiber shedding and improved cleanliness
- Optimized printability, coating, and finishing performance
- Tailored material properties for diverse industrial applications
CHROMOJET PRINTING
ZarifMosavar operates advanced Chromojet high-pressure digital printing technology, enabling deep-dye penetration into textile structures rather than surface-level coloration. This technology injects color directly into the fiber core, ensuring superior durability, vibrancy, and long-term stability.
Key Technical Features
- Printing Method: High-pressure jet injection (non-contact)
- Color Penetration: Deep fiber-level penetration (not surface coating)
- Maximum Working Width: Up to 4 meters
- Compatible Structures: Tufted carpets, felt-based carpets
- Color System: Multi-channel independent color tanks
Performance Advantages
- Exceptional color fastness and wash resistance
- No fading or surface abrasion
- Long-term aesthetic stability
- Suitable for high-traffic commercial environments
Finishing
ZarifMosavar operates advanced finishing lines designed to optimize performance, durability, and aesthetics.
Capabilities
- Customized formulations per product
- High bonding strength with low add-on weight
- Compatibility with multiple backings
Key Features
- SBR & PVAc adhesive systems
- Ultra-low adhesive weight control (from 100 g/m²)
- Multi-layer finishing capability
- High-temperature controlled drying zones
Functional Additives
- Anti-slip coatings
- Flame retardants
- Antibacterial treatments
- Soil-resistant finishes
Latex and Adhesive
In-house production of SBR and PVAc adhesives ensures complete control over bonding performance.
Capabilities
- Customized formulations per product
- High bonding strength with low add-on weight
- Compatibility with multiple backings
Applications
- Tufted carpets
- Needle-punched carpets
- Technical textiles
THERMAL EMBOSSING CARPET
Thermal embossing uses heated metal screens to imprint permanent surface textures.
Key Capabilities
- Multi-screen systems (up to 4)
- Full-width embossing (4 m)
- High-definition surface patterns
Advantages
- Deep, long-lasting texture
- Uniform heat distribution
- Decorative and functional finishes
